Crane Merchandising Systems Profile Spezifikationen

Part No. PR10960000 Issue: New 04/06Technical ManualTechnical ManualIncluding Spare Parts Information

2.2 Locating the Machine1. The machine is suitable for indoor use only, sited in an area with a recommendedambient temperature not below 50°F (10º C)

Door Interior98Technical Manual1234562789101112131416151718

Door InteriorRef No. Part No. Item Description1 EL10025001 Service Keypad2 FA01416000 Knurled Thumb Nut - M53 ME02857000 Door lock4 ME00933000 Key -

Console Assembly100Technical Manual123456789101112131415

Console AssemblyRef No. Part No. Item Description1 PL10011000 Selection Cover Molding - Transparent2 (a) PR10233000 Selection Decals - English(b) PR

Interior View102Technical Manual12354671511121389101416

Interior ViewRef No. Part No. Item Description1 Fresh Beans Container - See Page 1252 MT10143000 Bean Container Retainer3 MO10955000 Grinder & Mo

Interior View - Covers Removed104Technical Manual1345662288910111213 14 15 16 17722

Interior View - Covers RemovedRef No. Part No. Item Description1 ME10208000 Coupling, Extended Male Elbow2 HO10245000 FEP Tube, 0.24” (6mm) OD3 ME109

Cup Drop Unit Assembly106Technical Manual12345678910101112131415161718192021222324252627

Cup Drop Unit AssemblyRef No. Part No. Item Description1 PH10020001 Turret TubePL10985000 Cap, Cup Tube - Not Illustrated2 PH10019000 Turret Spigot3 P

2.4 What to do With the Water Supply Line:● Locate the supply line at the rear of the machine● Equip the line with a shut-off valve1. Flush the wate

Ingredient Canister Assembly108Technical Manual11184910763245

Ingredient Canister AssemblyRef No. Part No. Item DescriptionPL10153000 Canister Assembly - c/w AgitatorPL10154000 Canister Assembly - No Agitator1 PL

Freshbrew Canister Assembly110Technical Manual6147893245

Freshbrew Canister AssemblyRef No. Part No. Item DescriptionPL10549000 Canister Assembly - Freshbrew Coffee1 PL07138000 Canister Lid2 PL10390000 Canis

Dispense Head Assembly112Technical Manual12345678910

Dispense Head AssemblyRef No. Part No. Item Description1 EL04920000 Micro Switch2 EL10036000 Dispense Head Opto Sensor3 MT10099000 Cover Plate4 MO1079

Mixing System114Technical Manual123456789

Mixing SystemRef No. Part No. Item Description1 MO10991000 Whipper Motor c/w Fixing Plate2 PL10188000 Whipper Base3 SI10343000 Whipper Base ‘O’ Ring

Power Supply Assembly116Technical Manual123457776

Power Supply AssemblyRef No. Part No. Item Description1 (i) EL10146000 Genesis I/O PCBMT10788000 PSU Cover (Not Illustrated)2 MA10546000 Power Supply

2.6 Set-Up Procedure1. Ensure that the electrical and water services to the machine are connectedcorrectly and turned on. Ensure that the waste tray i

CoEx® Brewer/Motor Assembly118Technical Manual241357689

CoEx® Brewer/Motor AssemblyRef No. Part No. Item Description1 ME10190000 Brewer Assembly*2 ME10762000 Mounting Bracket3 EL10587000 Microswitch4 ME1076

Water Inlet/Pressure Valve Assembly120Technical Manual32145

Water Inlet/Pressure Valve AssemblyRef No. Part No. Item Description1 VA10147000 Inlet Valve, 24v DC2 VA10048000 Valve, Pressure Reducing3 Tank Assem

Pressure Boiler Assembly122Technical Manual26341756

Pressure Boiler AssemblyRef No. Part No. Item Description1 BA10000009 Pressure Tank c/w 1.25kW Element and Blanking Plug, ME111860002 EL10226000 High

Fresh Beans Container124Technical Manual1243

Fresh Beans ContainerRef No. Part No. Item Description1 PL10027000 Bean Container Lid2 SI10548000 Bean Container Lid Seal3 PL10026000 Fresh Beans Con

Terms and Conditions of SaleLIMITED WARRANTY: Subject to the limitation specified herein, all parts includedon original equipment manufactured by CRAN

mechanism will index the first available full cup stack to the dispense position anddrop the cup stack into the cup drop mechanism. Fill the remaining

12955 Enterprise Way, Bridgeton,Missouri 63044-1200(314) 298-3500Website: www.cranems.com

9. Pull the bean canister shut-off (a) to its fully extendedposition as shown in the photograph.Ensure that the brewer waste container is fitted corre

Section 3 - Programming Mode3.1 Drink Selection KeypadProgramming mode utilises the drink selection keypad, as defined in the illustrationbelow, and a

$0.05. This is a useful way to quickly check stored settings and also confirm thata value has been altered correctly.5. To return to the Main Menu fro

6. Using the ▲ (up) or ▼ (down) keys, the ↵↵(Edit) key and the X (Exit) key it ispossible to easily navigate through all of the menus contained within

Section 4 - Engineers ProgramTo access the Engineers Program, enter theprogramming mode as described in section 3. Oncein the Engineers Program the LC

Discount-$ Displays the total monetary value of all discounts in $Discount-# Displays the total number of discounted vendsTest Vend-$ Displays the tot

the machine to the previous screen. The engineer can then view data for moreselections using the procedure described above and also access further men

Once the engineer has viewed and recorded required information from these sub-menu’s, the data can be deleted via the Clear Data sub menu.5. From the

5. SureVend: This menu becomes available when SureVend is enabled via the ProductConfiguration menu (see page 30).1. From the Data Recall menu scroll

4.3 Test MenuThis menu allows the engineer to test individualcomponents and switch inputs to ensure correctoperation. On entry into the Test menu the

2. Whipper: This sub menu allows the engineer to test for correct operation of eachindividual whipper assembly fitted to the machine. Press the ↵ (Edi

that the waste tray is empty. Press the ▲ (up) or ▼ (down) keys to highlight the otherswitch/sensor inputs and view their status. Mug Sensor - Current

6. Test Vend: This menu allows the engineer to make a test vend in order to verifythat the dispensed vend is acceptable.1. Highlight Test Vend in the

2. To test the Main Keypad, press the ↵ (Edit) keyto access the test screen. Press any key on thedrink selection keypad and verify that it isdisplayed

4. Press the ↵ (Edit) key to return to the Individual Prices screen and verify that thenew price displays in the status line along the bottom of the d

2. To enter a discount value, e.g. $0.10, press the sequence 0-0-0-1-0 using theappropriate number keys on the drink selection keypad.3. The LCD will

ContentsPage No.Introduction ...2Important Information

2. The following examples describe how to adjust the Gourmet Coffee recipemade from fresh beans.3. With Gourmet Coffee highlighted in theSelection Tim

under or over-fill.9. Each drink selection available from the machine will be made up with differentselection timers, for example the Café Mocha recip

to any drink selections that have been disabled, indicating to the customer thatthe drink choice is un-available.4. SureVend: Entry into this menu all

3. Press the ↵ (Edit) key to confirm the selection and return to the SureVend screen.Verify that the status line at the bottom of the screen displays

espresso drink types available from the machine. To adjust the water compensationvalues, proceed as follows:1. From the Product Configuration menu hig

20 ml for sugar. Return the machine to standby mode and vend an espresso (nosugar) selection. Carefully measure the amount of water dispensed. If thed

4. The LCD will now display the menu screen asshown opposite. Weigh the cup and its contentsand enter the weight into the machine. If theweight of gro

Important: Once the brewer waste container has been emptied, cleaned andre-fitted to the machine, the waste counter must be reset by pressing button 1

1. From the Main Menu screen use the ▼ (down) key toscroll through the menu until Coins In/Out ishighlighted. Press the ↵ (Edit) key to access the men

The keys are configured as follows:Note: To change from lower to upper case, press the START key.3. When complete, press the X (Exit) key to return to

IntroductionThis machine has been designed to our own rigid safety and performance standards.It has been designed to comply with sanitation and health

As the engineer presses the final zero, the AMvalue will appear within a dotted box and thetext at the bottom of the LCD will now read‘Press Arrows To

The Monetary menu can display up to 11 sub menus, depending on machineconfiguration, as listed below:• Coin Mechanism• Bill Validator• Card Reader• Bi

1. From the Monetary menu press the ▼ (down)key to scroll down and highlight Card Reader andpress the ↵ (Edit) key. Using the ▲ (up) or ▼(down) keys,

change to a customer. If the customer deposits credit into the machine which is lessthan or equal to the value set in the Change Without Purchase menu

Verify that the entered value is displayed in the status line at the bottom of thedisplay when Low Change Message is highlighted.Note: The machine wil

1. From the Monetary menu press the ▼ (down)key and highlight Credit For Failed Vend andpress the ↵ (Edit) key. Using the ▲ (up) or ▼(down) keys, sele

data carrier or other device.Data Transfer Standard (EVA-DTS) - Overview: The standard makes it possibleto transfer information from vending machines/

DEX/DDCMP report. When set to numeric it will read 3.4. Data Reset Mode: This field can be set to either AUTO or SAVE from withinthe sub-menu. When se

Close the door and restore power to the machine.2. Enter the engineers program as previouslydescribed. Access the Systems Settings menu andusing the ▼

1. Scroll down and highlight Backup/Restore fromthe System Settings menu. Press the ↵ (Edit) keyto access the menu. If this is the first time that aba

Section 1 - Machine Specifications1.1 Specifications* Height includes visible bean container.All weights and dimensions are approximate and are for gu

display when Screen Contrast is highlighted.9. Software Version: The Software version menu displays the version number of thesoftware installed and is

2. To change the engineer entry code, press the ▼(down) key to highlight Engineer Program thenpress the ↵ (Edit) key. The LCD will display theEdit Pin

4. Press the ▼ (down) key to highlight Event Typeand press the ↵ (Edit) key to access the menu.Using the ▼ (down) key, set the Event Type toFree Vend

10. Press the ▼ (down) key to highlight Selectionsand press the ↵ (Edit) key. The engineer can nowset the drink selections that will be availabledurin

2. Sanitation Events Menu: This sub menu allows the engineer to select periodswhen the machine will automatically rinse through the water system via

6. Press the ▼ (down) key to highlight Days Of Week and press the ↵ (Edit) key.From this menu the engineer can set the days onwhich the sanitation eve

4. Press the ▼ (down) key to highlight Event Type.By default the event is set to Timed as indicatedby the text displayed in the status line at thebott

4. Press the ↵ (Edit) key to access the State submenu. Using the ▼ (down) key, set the state toOn (indicated by the filled radio button). Pressthe ↵ (

Section 5 - Service Keypad FunctionsGenesis machines are fitted with a service keypad (a)mounted on the rear of the door (photo). This keypadcontains

Resettable Sales Data and SureVend™ Data menus contain an extra sub-menu whichallows the engineer to delete the current data from the machines memory.

1.4 External FeaturesKey:4Technical Manual1. Coin Entry2. Coin Reject Button3. LCD Display4. Drink Selection Keypad5. Selection Decals6. Coin Return7.

oz. (370 ml) is dispensed from the system. Ensure a container is placed under thedispense head to collect the water. When complete the LCD will displa

5.11 Switch 14 - Clear SureVend ErrorThis switch when pressed allows the engineer to simply and quickly clear SureVenderrors caused by cup failures. 5

Section 6 - The Vend Cycle6.1 Standby ModeIn standby mode the machine is idle, awaiting input from the drink selection keypad.The LCD will display to

Note: The default strength setting for this drink selection is Normal as shown.2. To obtain a Strong or Mild beverage it is necessary to press the cur

7. Once the required drink has been selected, press the Start button on the keypad.All lit buttons will be extinguished apart from the drink selection

6.3 Replacing/Updating Drink Selection DecalsDrink selection and pricing decals are mounted onto a paper backing sheet which issecured behind a trans

Section 7 - Technical Information7.1 Water ServicesThe water supply provides water for the pressure system fitted to Genesis B2Cmachines. Water enters

2. The mixing units are front mounted and secured by a single fixing screw. Forservicing, the complete unit can be quickly and easily removed from the

4. The cup level is monitored by an electronic system. An infrared LED (cup sensortransmitter) is positioned in the cup assembly above the cup ring,

7.8 Power Supply Unit1. The power supply unit (PSU) provides power to the machine. It is mounted onthe PSU chassis on the left hand side of the machi

1.5 Internal FeaturesKey:5Technical Manual1. Soluble Ingredient Canister2. Freshbrew Coffee Canister3. Fresh Beans Container4. Main Wire Harness5. CoE

7.12 Coin Mechanism1. The Coin Mechanism communicates with the vending machine controller througha serial communication interface. It will validate a

Section 8 - Espresso (B2C) SystemGenesis B2C machines are capable of producing high quality espresso based drinksthrough the unique CoEx® brewer unit

copper, iron, cadmium), chlorine and any organic pollutants/discolouration.1. Water Inlet ValveA 24V dc single solenoid water inlet valve. When a dri

10. Grinder Mechanism (Not Shown On Water Flow Diagram)The grind mechanism consists of a 115V ac conical grinder with a manual adjustment.When an espr

Section 9 - Dispense Tube LengthsTube No Diameter Length1 0.236 in (6 mm) I.D. x 0.394 in (10 mm) O.D. 6.693 in (170 mm)2 0.236 in (6 mm) I.D. x 0.394

Section 10 - Electrical/Electronic DiagramsThe diagrams shown on the following pages illustrate the layout of, and the connectionsbetween, the electri

10.2 Control BoardThe Control Board is the main controller for all of the machines functions. The boardis located inside the door behind the monetary

10.3 Control Board Connections - 1The diagram below illustrates the connections between the control board and theconsole board, SureVend™ sensor, pre

10.4 Control Board Connections - 2The diagram below illustrates the connections between the control board and theinput/output board, coin mechanism c

10.5 Input/Output BoardThe Input/Output Board is mounted onto the power supply chassis. This is located onthe PSU chassis on the left hand side of th

1.6 Drinks Choice - Espresso (B2C)Ingredients:6 Canisters1. Milk2. Sugar3. French Vanilla4. Chocolate5. Freshbrew Coffee6. Fresh Coffee BeansAll

10.6 Output Circuit78Technical ManualESPRESSOVALVEDISPENSE HEADMOTORBREWERMOTORPRESSUREVALVEVALVE 2(HOT WATER)J10J14J16SSR GNDSSR 24VSOLID STATERELAY

10.11 Input/Output Board Connections - 1The diagram below illustrates the connections between the I/O board and the maincontroller board serial comms

10.12 Input/Output Board Connections - 2The diagram below illustrates the connections between the I/O board and the CDUcup sensor, dispense head opto

10.13 Power Circuit - 115V System81Technical ManualSSRRED/ORANGE BROWN(3)PURPLE/BLACK BROWN(4)(MANUAL RESET)PRESSURE BOILER1.25KW HEATERNMAINS PLUGEL

10.14 Heater Circuit The water temperature in the pressure tank is controlled by a thermistor probe. Thethermistor has a variable resistance; when co

3. This process continues until the water has reached the temperature which hasbeen set in the temperature configuration program.4. Whenever a drink i

Section 11 - Diagnostics and Simple Maintenance11.1 DiagnosticsThe following pages list the error messages that may be displayed, diagnostics message

85Technical ManualError Diagnostics FaultMessage Screen Text DescriptionPlease Remove Cup Mug sensor error Cup not removed from dispensearea after ven

11.2 Adjusting The Cup Drop MechanismWhen changing the type or size of cup vended from the machine, it may also benecessary to adjust the cup drop mec

Note: Clearance indicated in Correct Adjustment diagram should be no morethan half the diameter of the cup lip (maximum) but just enough to allow fors

Section 2 - Installation Procedure2.1 Location PreparationAfter the machine is unpacked and placed near its permanent location, you need tomake sure t

IMPORTANT: Pressing switch 10 also informs the machine software that theB2C system has been drained ensuring that the B2C system will automatically fi

3. Insert the door switch safety key. The machine will initialise, priming the systemwith 13.5 fl. oz. (400ml) of water before returning to standby. H

3. Carefully unclip the wiper arm from the brewer unitand place to one side.Remove the filter assembly from the brewer.Holding the filter assembly as

7. Take the new lower piston and cylinder assemblyfrom the service kit.Before assembling the unit to the swing arms/filterholder assembly, ensure that

11. Ensure that the plastic washer (a) is fitted correctlyover the input shaft (long side) as shown. Re-assemble the front and rear brewer panels toth

15. Moving to the machine, remove the ‘O’ ring (a)from the water inlet pipe and discard. Fit the ‘O’ring included in the service kit onto the inlet pi

20. Turn on the electricity supply to the machine.Important! Before returning the machine to service, the engineer must carry outthe Grinder Calibrati

Section 12 - Spare PartsThe following section details the spare parts that are available for the Genesis. Use ofthese components when servicing or rep

Exterior View96Technical Manual245786109111514312131

Exterior ViewRef No. Part No. Item Description1 PL10005250 Coin Reject Button2 (a) PL10003250 Coin Insert Molding(b) PL10004250 Blank Molding - Fre